Continuous Improvement Engineer (Process Engineer 3287)
chez ITW Employee Network

Date de Publication: 15/11/2019

Description de l'offre

TW Commercial Construction is a leading manufacturer with a proven history of creating innovative fastening solutions used by the professional commercial contractor in concrete anchoring and flooring, drywall, metal building, fire protection, plumbing, electrical, and HVAC applications. We take pride in our commitment to being a customer-centric organization with operational excellence, superior service, and new product development that has guided the company through decades of growth by meeting the ever-changing needs of the commercial construction industry. Focusing on the needs of our end-users enables us to customize our product offering and service based on their requirements. ITW Commercial Construction encompasses the leading brands of Buildex® (Teks®, Sammys®), Red Head (TruBolt®, Tapcon®), Ramset (Trakfast®), and PNA (Diamond Dowel®) with an overall history dating back to 1910. ITW offers its employees a path for advancement, a competitive salary, and a comprehensive benefits package designed to help employees care for themselves, their families, and their futures. ITW offers its employees a path for advancement, a competitive salary, and a comprehensive benefits package designed to help employees care for themselves, their families, and their futures.

Primary Responsibilities:

 Quality

  • Perform duties to provide metallurgical test and analysis on Ramset product including raw material, manufactured or purchased product through use of random sampling techniques. Work from prints, specifications, tables, written and verbal instructions.
  • Understand machine capabilities for new product development and continuous improvement throughout the manufacturing processes.
  • Set up and operate precision testing equipment to test metallurgical properties of the product.
  • Analyze production data to identify trends, problems, and opportunities for improvement in areas of Safety, Quality, Delivery, and Cost.
  • Develop and maintain quality policies/procedures to improve product quality assuring and overseeing timely implementation.
  • Evaluate manufacturing/customer complaints determining cause and instituting permanent corrective actions with disposition of Non-Conformity products.
  • Set up and operate precision testing equipment to test metallurgical properties of the product.
  • Prepare (mount) specimens, take micro-hardness and Rockwell hardness readings, analyze structures and detect and report undesirable properties.
  • Coordinates regulatory programs to assure company is within the scope of ICC/PPI requirements.
  • Provide regular training for all employees on our quality system and plant Goals.
  • Keep abreast of technology trends, investigate, and install most effective methods of manufacturing to keep company competitive.
  • Implement and share manufacturing best practices internally and externally and assure implementation.
  • Uses micrometer, calipers, scales, optical comparators, tensile testers, gage blocks, hardness testers, attribute gages, weight scales, microscopes, metallurgical equipment, indicators, level plates and measuring devices.
  • Use and maintain cut-off wheels, grinders, polishers, chemicals, mounts making machines, micro hardness testers, Rockwell hardness tester, microscope, photomicrograph equipment, metallography, ultra-sonic cleaner and other related equipment

 Strategy/Framework

  • Utilizing ITW Toolbox training, identify and lead changes using 80/20, Inlining, USa, Product Line Simplification, and Market Rate of Demand tools as appropriate.
  • Perform capacity planning and provide solutions to meet continued growth. 
  • Manage capital projects from quoting/approval stage through training & implementation.
  • Support maintenance in root cause analysis, strategies to reduce mechanical downtime, and drafting and implementing preventive maintenance practices.

 Process

  • Develop, test, and implement process adjustments and/or new manufacturing techniques to reduce manufacturing costs and waste, and to improve product quality, manufacturing efficiency, and machine reliability.
  • Lead change through facilitating Kaizen Events, writing standard operating procedures, and training key production employees on new work procedures and processes. 

Engineering

  • Draft and design layout of equipment, materials, and workspace to achieve maximum efficiency.
  • Design and/or source support equipment for more efficient and less costly manufacturing methods. Manage equipment purchases from vendor identification to implementation.
  • Design simple to moderately complex fixtures and guarding for production equipment.      
  • Perform other tasks and functions as directed for the benefit of the business.          

Job Requirements:

  • Bachelor of Science degree in business or technical field in Chemistry, Engineering, Industrial Technology or related, required.
  • 5+ years of continuous improvement experience in fast paced manufacturing environment.
  • Experience in product mechanical performance testing is required, with preference given to experience in Quality Control of the mechanical fastening systems.
  • Mechanical aptitude to understand the production process and performance inspection/testing. Ability to understand the use of measurement tools and testing machines.
  • Basic knowledge of statistics is preferred.  Able to learn and understand basic statistics (Control Charting, SPC, Cpk, Cp, Std. Dev, etc.). Ability to handle moderately complicated math formulas.
  • Understanding of process improvement tools including but not limited to:
    • Product Line Simplification
    • 80/20 analysis
    • MRD
    • USa
    • 5S
    • Value Stream Mapping
    • Time/motion studies
    • Operational performance tracking & metrics reporting
    •   Kaizen
  • High level of written and oral communication skills, organizational planning, teamwork, analytical reasoning, and adaptability
  • Must be well organized, detailed oriented, and able to coordinate multiple projects simultaneously
  • Ability to work with hands and to work in mechanically oriented situations
  • Self-starter with a lot of energy to see projects through to completion
  • Proficiency in Microsoft Office and data analysis
  • Familiar with AutoCAD or Solidworks
  • Able to drive forklift.

 Critical Competencies for Success:

  • Delivers results: Exhibit exceptional business acumen and excellent management skills to hold themselves accountable for consistently meeting ITW’s targets.
  • Good Judgment: Ability to use good judgment and discretion. Must be adept at analysing facts and issues, identifying options, and able to decide and recommend a course of action.
  • Impeccable Integrity: Embodies and practices unquestioned personal and business integrity. Recognized as a highly credible business leader. Creates an environment of trust by acting with fairness and consistency, keeping commitments, and providing rationale for decisions.
  • Approachable: Inspires trust and confidence. Independent and organized work style.
  • Team Player: An aggressive, results-oriented individual who, at the same time, is the consummate team player. Respected by senior management, peers, and subordinates, and secure in technical abilities. In addition, able to command loyalty and a sense of commitment from all colleagues. Lives the ITW Values and promotes ITW culture.
  • Relationships Builder: Excellent relationship builder, understanding the internal and external customers’ requirements.
  • Structure: Comfortable with ambiguity, change and ability to succeed within a matrix organizational structure.

Physical Demands:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is regularly required to stand; walk; kneel; use hands to finger, handle, or feel; reach with hands and arms; and talk or hear. The employee is required to climb or balance. The employee must regularly lift and/or move up to 25 pounds, frequently lift and/or move up to 50 pounds, and occasionally lift and/or move up to 60 pounds. Specific vision abilities required by this job include close vision, color vision, and peripheral vision.

Work Environment:

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Good working conditions involving occasional exposure to noise and chemicals, but with none present to the extent of being disagreeable. Exposed to potential hand, foot, eye or back injuries when lifting material and soaking pins in acid.

ITW is an Equal Opportunity / Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected veteran status, age, or any other characteristic protected by law.

We do not accept unsolicited resumes. To be considered an applicant, please apply online to a specific job posting.

If you are a qualified individual with a disability and are unable or limited in your ability to use or access the online application system process due to your disability, please click [Cliquez ici pour postuler]  for information on how to contact us directly.

Résumé de l'offre:

  • Type de contrat: CDI - temps plein
  • Lieu: Paris, KY
  • Type d'offre: Ingénierie
  • Expérience: Non précisé
  • Date de Publication: 15/11/2019

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